Establish and Improve the Safety Management System
Implement the safety production responsibility of all employees, from key personnel to front-line operators, and implement a dual prevention mechanism of safety risk control and hidden danger investigation and management. Develop specific operating procedures for metallurgical equipment, clearly defining the operating procedures, maintenance responsibilities, and emergency measures for each piece of equipment. Implement a pre-operation safety permit system, requiring all equipment to undergo safety inspection and confirmation before operation. Simultaneously, establish equipment safety files to fully record inspection, maintenance, and hidden danger investigation information, achieving traceable management of safety risks.
Strengthen Personnel Training and Certification
All operators must undergo comprehensive training, covering equipment operating procedures, hazard identification, protective measures, and emergency response, achieving 100% training coverage. For special equipment such as cranes and pressure vessels, as well as key equipment such as blast furnaces and converters, strictly enforce the certification system. New employees must complete pre-job theoretical and practical training and pass the assessment before operating independently. Regularly conduct simulated emergency drills to improve the ability to handle emergencies and avoid accidents caused by operational errors.
Improve Equipment Safety Protection Facilities
All metallurgical machinery and equipment must be equipped with safety protection devices that meet national standards: protective covers and safety doors must be installed on dangerous rotating parts; protective barriers must be set up in areas prone to splashing; and all critical equipment must be equipped with emergency stop devices to ensure rapid shutdown in case of emergencies. Specific protection measures must be implemented for equipment with special processes: Non-production water accumulation is prohibited in high-temperature molten metal smelting areas; transportation routes must avoid flammable and explosive pipelines; electric furnaces and electrolysis workshops must be properly protected against rain and ensure proper drainage to prevent rainwater from entering the tanks and causing explosions. Regularly inspect the integrity of protective facilities; repair or replace any damaged facilities immediately; unauthorized removal of protective devices is strictly prohibited.
